Project Name:

Generator Overhaul & Performance Testing – 3MW LPG Gas Power Plant

Project Description:

As part of our ongoing commitment to operational reliability and energy efficiency, we successfully executed a comprehensive generator overhaul for a 3MW LPG Gas Power Plant. This project encompassed the full cycle of mechanical restoration, spare parts replacement, and performance validation to ensure optimal output and long-term system resilience.

Project Scope of Work:

1. Condition Assessment & Disassembly

• Conducted a detailed inspection of the generator’s mechanical and electrical components

• Identified wear patterns, thermal stress indicators, and potential failure points

• Disassembled the generator for internal evaluation and overhaul planning

2. Supply & Installation of Spare Parts

• Procured and installed OEM-certified spare parts including piston rings, bearings, gaskets, filters, and control components

• Replaced worn-out elements to restore mechanical integrity and electrical performance

• Ensured compatibility with existing control systems and auxiliary equipment

3. Reassembly, Calibration & Alignment

• Reassembled the generator with precision torque settings and alignment procedures

• Calibrated control parameters and safety interlocks for stable operation

• Verified lubrication, cooling, and fuel systems for optimal flow and pressure

4. Load & Performance Testing

• Conducted staged load testing to validate generator response under varying demand conditions

• Measured key performance indicators including voltage stability, frequency regulation, and fuel efficiency

• Documented results to benchmark post-overhaul performance against OEM specifications

Project Outcome:

• Restored generator to peak operational condition with improved reliability and efficiency

• Extended equipment lifespan and reduced risk of unplanned downtime

• Delivered a cost-effective, performance-verified solution aligned with the plant’s production goals